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The increasing concern about CO2 emissions and energy prices has led to new CO2 emission and fuel economy legislation being introduced in world regions served by the automotive industry. In response, automotive manufacturers and Tier-1 suppliers are developing a new generation of internal combustion (IC) engines with ultra-low emissions and high fuel efficiency. To further this development, a better understanding is needed of the combustion and pollutant formation processes in IC engines. As efficiency and emission abatement processes have reached points of diminishing returns, there is more of a need to make measurements inside the combustion chamber, where the combustion and pollutant formation processes take place. However, there is currently no good overview of how to make these measurements.

This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging.

Biofuels for internal combustion engines have been explored worldwide to reduce fossil fuel usage and mitigate greenhouse gas emissions. Additionally, increased spark ignition (SI) engine part load efficiency has been demanded by recent emission legislation for the same purposes. Considering theses aspects, this study investigates the use of non-conventional valve timing strategies in a 0.35 L four valve single cylinder test engine operating with anhydrous ethanol. The engine was equipped with a fully variable valve train system enabling independent valve timing and lift control. Conventional spark ignition operation with throttle load control (tSI) was tested as baseline. A second valve strategy using dethrottling via early intake valve closure (EIVC) was tested to access the possible pumping loss reduction. Two other strategies, negative valve overlap (NVO) and exhaust rebreathing (ER), were investigated as hot residual gas trapping strategies using EIVC as dethrottling technique.

In order to meet increasingly stringent emissions standards and lower the fuel consumption of heavy-duty (HD) vehicles, significant efforts have been made to develop high efficiency and clean diesel engines and aftertreatment systems. However, a trade-off between the actual engine efficiency and nitrogen oxides (NOx) emission remains to minimize the operational costs. In addition, the conversion efficiency of the diesel aftertreatment system decreases rapidly with lower exhaust gas temperatures (EGT), which occurs at low load operations. Thus, it is necessary to investigate the optimum combustion and engine control strategies that can lower the vehicle’s running costs by maintaining low engine-out NOx emissions while increasing the conversion efficiency of the NOx aftertreament system through higher EGTs.

Excessive soot concentration in the lubricant promotes excessive wear on timing chains. The relationship between chain wear and soot concentration, morphology, and nanostructure, however, remains inconclusive. In this work, a chain wear test rig is used to motor a 1.3 L diesel engine following the speed profile of a Worldwide Harmonized Light Vehicle Test Cycle (WLTC). The lubricant oil was loaded with 3% carbon black of known morphology. The chain length is measured at regular intervals of 20 WLTC cycles (i.e. 10 hours) and the wear is expressed as a percentage of total elongation. Oil samples were collected and analysed with the same frequency as the chain measurements. Carbon black morphology and nanostructure were investigated using Dynamic Light Scattering (DLS) and Transmission Electron Microscopy (TEM).

This paper deals with the experimental and numerical investigation of a 2.0 litre single cylinder Heavy Duty Diesel Engine fuelled by natural gas and diesel oil in Dual Fuel mode. Due to the gaseous nature of the main fuel and to the high compression ratio of the diesel engine, reduced emissions can be obtained. An experimental study has been carried out at three different load level (25%, 50% and 75% of full engine load). Basing on experimental data, the authors recreated a 45° mesh sector of the engine cylinder and performed CFD simulations for the cases at 50% and 75% load levels. Numerical simulations were carried out on the 3D code Ansys FORTE. The aim of this work is to study combustion phenomena and, in particular, the interaction between natural gas and diesel oil, respectively represented by methane and n-dodecane. A reduced kinetic scheme for methane auto-ignition was implemented while for n-dodecane two set of reactions were utilised.

The purpose of the 4-SPACE (4-Stroke Powered gasoline Auto-ignition Controlled combustion Engine) industrial research project is to research and develop an innovative controlled auto-ignition combustion process for lean burn automotive gasoline 4-stroke engines application. The engine concepts to be developed could have the potential to replace the existing stoichiometric / 3-way catalyst automotive spark ignition 4-stroke engines by offering the potential to meet the most stringent EURO 4 emissions limits in the year 2005 without requiring DeNOx catalyst technology. A reduction of fuel consumption and therefore of corresponding CO2 emissions of 15 to 20% in average urban conditions of use, is expected for the « 4-SPACE » lean burn 4-stroke engine with additional reduction of CO emissions.

An experimental study has been carried out on the multiple fuel injection process and its effect on the mixing and combustion in a single cylinder diesel engine with optical access. The engine is equipped with a production type cylinder head and a high pressure common rail fuel system which comprises a directly driven high pressure fuel pump and a control system capable of 8 injections per stroke. The single cylinder optical engine could be operated lubrication-free for up to 5 minutes due to the application of special coating on the piston liner and careful design of the piston and extended cylinder block. The in-cylinder spray and combustion were visualized at 10,000 fps by a high-speed colour video camera and a copper vapour laser. The high-speed video recordings and in-cylinder pressure and heat release analysis for up to four fuel injections will be presented and discussed.

Over the last decade, the high speed direct injection (HSDI) diesel engine has made dramatic progress in both its performance and market share in the light duty vehicle market. However, with ever more stringent emission legislation to be introduced over coming years, the simultaneous reduction of NOx and Particulate Matter (PM) from the HSDI diesel engine is being intensively researched. As part of a European Union (EU) NICE integrated project, research has been carried out to investigate the fuel injection and combustion from a narrow cone fuel injector in a high speed direct injection single cylinder engine with optical access utilising a multiple injection strategy and various alternate fuels. The fuel injection process was visualised using a high speed imaging system comprising a copper vapour laser and a high speed video camera. The auto-ignition and combustion process was analysed through the chemiluminescence images of CHO and OH using an intensified CCD camera.

As the emission regulations for internal combustion engines are becoming increasingly stringent, different solutions have been researched and developed, such as dual injection systems (combined port and direct fuel injection), split injection strategies (single and multiple direct fuel injection) and different intake air devices to generate an intense in-cylinder air motion. The aim of these systems is to improve the in-cylinder mixture preparation (in terms of homogeneity and temperature) and therefore enhance the combustion, which ultimately increases thermal efficiency and fuel economy while lowering the emissions. This paper describes the effects of dual injection systems on combustion, efficiency and emissions of a downsized single cylinder gasoline direct injection spark ignited (DISI) engine. A set of experiments has been conducted with combined port fuel and late direct fuel injection strategy in order to improve the combustion process.

The environmental and sustainable energy concerns in transport are being addressed through the decarbonisation path and the potential of hydrogen as a zero-carbon alternative fuel. Using hydrogen to replace fossil fuels in various internal combustion engines shows promise in enhancing efficiency and achieving carbon-neutral outcomes. This study presents an experimental investigation of hydrogen (H2) combustion and engine performance in a boosted spark ignition (SI) engine. The H2 engine incorporates both port fuel injection (PFI) and direct injection (DI) hydrogen fuel systems, capable of injecting hydrogen at pressures of up to 4000 kPa in the DI system and 1000 kPa in the PFI operations. This setup enables a direct comparison of the performance and emissions of the PFI and DI operations. The study involves varying the relative air-to-hydrogen ratio (λ) at different speeds to explore combustion and engine limits for categorising and optimising operational regions.

A fuel fractionating system is designed and commissioned to separate standard gasoline fuel into two components by evaporation. The system is installed on a Ricardo E6 single cylinder research engine for testing purposes. Laboratory tests are carried out to determine the Research Octane Number (RON) and Motoring Octane Number (MON) of both fuel fractions. Further tests are carried out to characterize Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) combustion under borderline knock conditions, and these are related to results from some primary reference fuels. SI results indicate that an increase in compression ratio of up to 1.0 may be achieved, along with better charge ignitability if this system is used with a stratified charge combustion regime. CAI results show that the two fuels exhibit similar knock-resistances over a range of operating conditions.

The reduction in nitrogen oxides (NOx) emissions from heavy-duty diesel engines requires the development of more advanced combustion and control technologies to minimize the total cost of ownership (TCO), which includes both the diesel fuel consumption and the aqueous urea solution used in the selective catalytic reduction (SCR) aftertreatment system. This drives an increased need for highly efficient and clean internal combustion engines. One promising combustion strategy that can curb NOx emissions with a low fuel consumption penalty is to simultaneously reduce the in-cylinder gas temperature and pressure. This can be achieved with Miller cycle and by lowering the in-cylinder oxygen concentration via exhaust gas recirculation (EGR). The combination of Miller cycle and EGR can enable a low TCO by minimizing both the diesel fuel and urea consumptions.

The spark-assisted compression ignition (SACI) is widely used to expend the high load limit of homogeneous charge compression ignition (HCCI), as it can reduce the high heat release rate effectively while partially maintain the advantage of high thermal efficiency and low NOx emission. But as engine load increases, the SACI combustion traditionally using negative valve overlap strategy (NVO) faces the drawback of higher pumping loss and limited intake charge availability, which lead to a restricted load expansion and a finite improvement of fuel economy. In this paper, research is focused on the SACI combustion using positive valve overlap (PVO) strategy. The characteristics of SACI combustion employing PVO strategy with external exhaust gas recirculation (eEGR) are investigated. Two types of PVO strategies are analyzed and compared to explore their advantages and defects, and the rules of adjusting SACI combustion with positive valve overlap are concluded.

Controlled Auto-Ignition (CAI), also known as HCCI (Homogeneous Charge Compression Ignition), is increasingly seen as a very effective way of lowering both fuel consumption and emissions from gasoline engines. Therefore, it's seen as one of the best ways to meet future engine emissions and CO2 legislations. This combustion concept was achieved in a Ford production, port-injected, 4 cylinder gasoline engine. The only major modification to the original engine was the replacement of the original camshafts by a new set of custom made ones. The CAI operation was accomplished by means of using residual gas trapping made possible by the use of VCT (variable cam timing) on both intake and exhaust camshafts. When running on CAI, the engine was able to achieve CAI combustion with in a load range of 0.5 to 4.5 BMEP, and a speed range of 1000 to 3500 rpm. In addition, spark assisted CAI operation was employed to extend the operational range of low NOx and low pumping loss at part-load conditions.

In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.

The effects of load, speed, exhaust gas recirculation (EGR) level and hydrogen addition level on the emissions from a diesel engine have been investigated. The experiments were performed on a 2.0 litre, 4 cylinder, direct injection engine with a high pressure common-rail injection system. Injection timing was varied between 14° BTDC and TDC and injection pressures were varied from 800 bar to 1400 bar to find a suitable base point. EGR levels were then varied from 0% to 40%. Hydrogen induction was varied between 0 and 6% vol. of the inlet charge. In the case of using hydrogen and EGR, the hydrogen replaced air. The load was varied from 0 to 5.4 bar BMEP at two engine speeds, 1500 rpm and 2500 rpm. For this investigation the carbon monoxide (CO), total unburnt hydrocarbons (THC), nitrogen oxides (NOx) and the filter smoke number (FSN) were all measured.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to improve gasoline engines’ efficiency and simultaneously achieve ultra-low NOx emissions. Two of the primary obstacles for applying CAI combustion are the control of combustion phasing and the maximum heat release rate. To solve these problems, dimethyl ether (DME) was directly injected into the cylinder to generate multi-point micro-flame through compression in order to manage the entire heat release of gasoline in the cylinder through port fuel injection, which is known as micro-flame ignited (MFI) hybrid combustion.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.

Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.